Health & Safety in Auto Production – 1 Day Workshop in Scottsdale, AZ

Certificate: Course Completion Certificate | Duration: 1 Day

Course Delivery: Classroom/In-house/Virtual Live

Language: English | Credits: 8

Snacks, beverages, and lunch will be provided during the session.

Motor-vehicle plants combine high-speed automation, heavy machinery, robotics, hazardous substances, and complex logistics. This one-day intensive programme equips engineers, line supervisors, HSE practitioners, and maintenance staff with the knowledge and practical tools to keep people safe, meet regulatory obligations, and foster a proactive safety culture across stamping, body-in-white, paint, power-train, and final-assembly lines.

By the end of this workshop, you will be able to:

• Interpret applicable global and local regulations for automotive plants.
• Perform structured hazard and risk assessments on any production cell.
• Apply best-practice safeguards for robots, presses, conveyors, and battery-assembly stations.
• Select and implement ergonomic and chemical-handling controls specific to paint and assembly operations.
• Develop robust LOTO and emergency-response procedures.
• Investigate incidents using root-cause tools and implement sustainable corrective actions.
• Lead shop-floor safety conversations and drive continuous improvement through data-driven KPIs.

• Production & maintenance engineers
• Line leaders and shift supervisors
• Health, Safety & Environment (HSE) officers
• Quality & continuous-improvement professionals
• Facility managers and plant HR partners
• Contractors and service providers working in motor-vehicle manufacturing environments

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Investing in workplace safety is not just about compliance—it’s about protecting your workforce, ensuring operational continuity, and fostering a culture where safety becomes second nature. Hosting the Health & Safety in Auto Production workshop in-house enables your organization to address real-world challenges in a focused, practical manner. This one-day intensive program is designed specifically for automotive production environments, covering critical topics such as machine and robotics safety, chemical handling, ergonomic design, fire prevention, and incident investigation. Your teams will gain actionable knowledge to conduct risk assessments, implement control measures, and lead safety initiatives across stamping, welding, paint, powertrain, and assembly areas. Whether you're an HSE officer, line supervisor, or engineer, this course equips every participant with the tools to drive measurable improvements and support a safer, more efficient production floor.

📧 Contact us today to schedule a customized in-house, face-to-face session:

Info: ● Regulatory frameworks for motor-vehicle plants (Factories Act, OSHA equivalence, ISO

45001, IATF 16949 H&S clauses)

● Corporate compliance auditing and documentation

● Legal roles and duties of employers, supervisors, contractors

Info: ● Shop-floor “Gemba” walks and task-based risk mapping

● Job-safety analysis (JSA) and near-miss reporting

● Applying the hierarchy of controls from elimination to PPE

Info: ● Guarding presses, conveyors, and industrial robot

● Lock-out/Tag-out (LOTO) procedures and energy-isolation devices

● Light curtains, area scanners, and collaborative-robot risk controls

Info: ● Work-station design for stamping, welding, and assembly lines

● Lift-assist tools, exoskeleton pilots, and posture training

● Reducing repetitive-strain and vibration-related disorders

Info: ● VOC exposure limits, ventilation, and monitoring in paint booths

● Safe storage, transfer, and disposal of flammable liquids

● Confined-space entry, spill response, and PPE selection

Info: ● Arc-flash risk assessment and PPE for high-voltage systems

● Safe handling of EV battery modules and thermal-runaway mitigation

● Emergency isolation and rescue procedures

Info: ● Forklift traffic management and designated pedestrian lanes

● Automated Guided Vehicles (AGVs/AMRs) and collision avoidance

● Ergonomic line-feeding and warehouse layout zoning

Info: ● Combustible-dust controls in machining and polishing areas

● Spray-booth suppression systems and hot-work permits

● Alarm, evacuation, and fire-drill coordination across shifts

Info: ● Immediate reporting and evidence preservation protocols

● 5 Whys, fishbone diagrams, and corrective-action tracking

● Sharing lessons learned across multiple production areas

Info: ● Behaviour-based safety observations and coaching

● Visual controls (tier boards, KPI dashboards) and daily stand-ups

● Engaging all levels of staff in continuous improvement initiatives

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